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ca888亚洲城综合监控系统提高企业生产安全性和经济效益


发布时间:2018-07-18 发布人:亚洲城ca88唯一官网

随着科技的发展,机械产品加入科学信息技术,使设备可以更智能安全的操作,方便,快捷的优势受到广大用户的欢迎。为了解决企业使用效率不高,故障导致破碎作业无法进行的缺点。ca888亚洲城对于技术更进一步的研究和改造。ca888亚洲城研究发现必须要有一套完整的综合监控系统。该系统不仅能够实现自诊断、数据通信等自动化功能,具有非常高的可靠性而且能够监控破碎机的润滑系统、液压系统以及破碎机的各个部件,从而保证破碎机的正常运转,减少安全事故的发生。本系统还能够实现本地监控与远程监控,能够实现生产部门与企业其他部门信息共享,避免了信息孤岛。
With the development of science and technology, mechanical products have been added into science and information technology, so that the equipment can operate more intelligently and safely. In order to solve the problem that the enterprise is not efficient in using, the fault leads to the failure of the crushing operation. Crusher manufacturers for further technical research and transformation. Crusher manufacturer research and discovery must have a complete set of comprehensive monitoring system. The system can not only realize the automation functions such as diagnosis, data communication, high reliability and can monitor crusher lubrication system, hydraulic system and crusher parts, to ensure the normal operation of crusher, and reduce the occurrence of safety accidents. The system can also realize local monitoring and remote monitoring, and can realize the information sharing between the production department and other departments of the enterprise, avoiding information isolation.

颚式破碎机
Jaw crusher

1、破碎机信号采集
1. Signal collection of crusher

ca888亚洲城根据破碎机的运行状况,设定破碎机需要采集的重要参数,包括破碎机润滑油油量、润滑油油位、液压系统压力、油温温度、主轴温度、传动轴转速、排料口、料位、振动和电流等。传感器采集的信号通过变送器变成模拟信号传到ca888亚洲城本地监控系统。
Crusher manufacturer according to the operation condition of the crusher, set the important parameters of the crusher to gather, including crusher lubricant oil, lubricating oil, hydraulic system pressure, oil temperature, temperature, the temperature of the spindle shaft speed, discharging mouth, material level, vibration and current, etc. The signal collected by the sensor is transferred to the local monitoring system of the crusher factory by the transmitter into the analog signal.

(1)润滑油油量流量计安装到破碎机润滑系统固定的位置,使用流量计可以精确的采集到润滑系统的输出流量,能够实时的反映润滑系统的运行状况。
(1) the amount of lubricating oil flow meter installed to the lubrication system of fixed position, use the meter can be accurate to the output of the lubrication system flow, can reflect the operation condition of the lubrication system in real time.

(2)润滑油油位磁翻板液位指示器安装在油箱外侧,指示器由磁性色片组成,在本体管上安装远传变送器,当本体管内的磁性浮球随液位上升时色片翻转显示液位高度时,可以输出模拟量信号。
(2) the magnetic flap oil tank level indicator is installed on the outside, the indicator is composed of magnetic tablet, far eastone transducer installed in the ontology line, when the body inner magnetic float level increase in turn color display liquid level height, can output analog signal.

(3)液压系统压力将液压系统压力传感器安装到破碎机指定位置,检测系统的压力值。
(3) the pressure of the hydraulic system installs the pressure sensor of the hydraulic system to the designated position of the crusher to test the pressure value of the system.

(4)油温温度将温度传感器安装到油箱和回油孔处,并检测其温度。
(4) oil temperature: install the temperature sensor to the fuel tank and oil return hole, and test its temperature.

(5)主轴温度破碎机主轴在动力传输过程中起到关键作用,必须要对其工作状态进行监测。监测主轴温度需要使用光栅温度传感器,这种传感器能够实现对主轴内部温度的监测,能够实现准分布式精确测温。
(5) the spindle of the spindle temperature breaker plays a key role in the process of power transmission, and its working state must be monitored. It is necessary to use grating temperature sensor to monitor the temperature of the spindle. This sensor can monitor the internal temperature of the spindle and realize the accurate temperature measurement of quasi-distributed.


ca888亚洲城


反击式破碎机
Counterattack crusher

(1)传动轴转速安装转速传感器,将传动轴转速转化成模拟信号输出,ca888亚洲城监控传动轴的运转速度。
(1) install the speed sensor of the transmission shaft to convert the speed of the transmission shaft into analog signal output. The crusher manufacturer shall monitor the running speed of the transmission shaft.

(2)排料口计算破碎机的排料口需要使用接近传感器,接近传感器能够在驱动小齿轮转动的过程中对其记数。根据小齿轮转过的齿数换算出破碎机的排料口。
(2) to calculate the discharge port of the crusher, the discharge port needs to use the proximity sensor, which can be counted in the process of driving the pinion gear rotation. The discharge port of the crusher is converted according to the number of teeth turned by the pinion.

(3)料位监测给料料位需要安装超声波料位计,ca888亚洲城工作人员能够根据给料料位调整给料量,使破碎机能够发挥最大效能。
(3) ultrasonic material level meter should be installed for material level monitoring. The staff of the crusher factory can adjust the feeding amount according to the feeding level, so that the crusher can exert the maximum efficiency.

(4)振动在电机传动、主轴、水平轴、机体等16个部位安装了振动传感器,采集和监测破碎机的振动参数,建立诊断数据库。利用自带专家诊断功能,通过数据分析,对齿轮、衬套、球面轴承、偏心躯体、动锥等机械部件的磨损进行早期预测监测破碎机的振动情况能够判断破碎机工作的稳定状况。根据其监测的振动值调整破碎机的运行状况。
(4) vibration sensors are installed in 16 parts of the motor drive, spindle, horizontal shaft and body to collect and monitor the vibration parameters of the crusher and establish a diagnosis database. Use their own expert diagnostic function, through the data analysis, the gear, bushing, spherical bearing, eccentric body, moving cone and other mechanical parts wear and tear to predict early monitoring the vibration of the crusher can judge the stability of the crusher work condition. The operating condition of the crusher is adjusted according to the vibration value monitored.

(5)电流监测主电机和给料电机电流,根据破碎机的工作情况,调整主电机电流,从而改变传动轴转速和给料速度。
(5) current monitoring the current of the main motor and feed motor, and adjusting the current of the main motor according to the working condition of the crusher, thus changing the speed and feed speed of the transmission shaft.

2、ca888亚洲城本地状态监控系统结构
2. Local status monitoring system structure of crusher manufacturer

ca888亚洲城本地状态监控系统包括破碎机、传感器、变送器、本地监控系统服务器、监控系统App和PC客户端等。能够使实现对破碎机各个机械部件、润滑系统、液压系统实时监控。从而保证破碎机正常高效运转。破碎机工作时,由安装在破碎机各个位置的传感器采集破碎机参数,由于传感器采集的大部分参数都是不可识别的,要经过变送器转换放大后转给破碎机本地监控系统服务器。ca888亚洲城工作人员在登录监控系统App进入破碎机监控系统界面后便可实时监控破碎机的运行情况。ca888亚洲城可以根据破碎机的运行情况调整破碎机排矿口大小、给料速度、主电机转速、液压系统以及润滑系统等。一旦破碎机出现报警情况ca888亚洲城的工作人员可根据具体情况对破碎机进行调整或者停机检修。提高了监控的实时性,缩短了检修时间,节省了检修费用。把破碎机的工作效能发挥到最大,提高了破碎机的工作有效性、持续性。

Local state monitoring system of crusher manufacturer includes crusher, sensor, transmitter, local monitoring system server, monitoring system software and PC client. It can realize real - time monitoring of all mechanical parts, lubricating system and hydraulic system of the crusher. So that the crusher can operate normally and efficiently. Crusher work, by the installation in each position sensors to collect crusher crusher parameters, because the sensors to collect most of the parameters are not to identify, through transmitter converted to enlarge crusher local server monitoring and control system. The crusher factory staff can monitor the operation of the crusher in real time after logging in the monitoring system software and entering the interface of the crusher monitoring system. The crusher manufacturer can adjust the size of the discharge port, feeding speed, main motor speed, hydraulic system and lubrication system of the crusher according to the operation condition of the crusher. Once the crusher alarm occurs, the workers of the crusher factory can adjust or stop the crusher according to the specific situation. It improves the real time of monitoring, shortens maintenance time and saves maintenance cost. The working efficiency of the crusher is maximized, which improves the working efficiency and continuity of the crusher.


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